Wednesday 22 March 2017

Ideas for Cost-Reduction in Manufacturing

Reduce Labor Costs
  • can be generated by lowering the dollars paid to factory workers or by making workers more efficient
  • can obtain low cost labor by unskilled labor
  • decrease labor costs is to improve the efficiency of experienced labor
  • eliminate the wasted steps in the process
  • reduce time required to produce average unit by providing specialized training that allows employees to work at a faster pace 
Reduce Material Costs
  • to procure materials for less money
  • find ways to use less material in building process
  • purchase materials in large lots to drive down unit costs
  • research and determine which one to purchase for production

Reduce Overhead Costs
  • building, utility, supply, storage, handling, travel, supervisory and administrative cost all add to manufacturing costs
  • set budgets for these support costs and review them on a weekly, monthly and yearly basis
  • keep debt and interest expense as low as possible
  • review and shop for the lowest employee benefit cost each year
  • monitoring tooling and supply cost, keep them in a secure area to deter loss 

Invest in Capital 
  • the way to save money is to spend money
  • investing in equipment that makes the manufacturing process faster 
  • able to lower the production cost in the long run
  • machinery that uses less material can also lover costs

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